news 2025

Redefining aerospace with Windform and 3D printing at Space-Comm Expo 2025

February 19, 2025

At CRP Technology’s booth A48, attendees will get an exclusive look at key parts, structures, and components made from Windform, which have successfully participated in space missions. Discover the diverse aerospace applications of Windform materials.

Windform set to transform aerospace applications at Space-Comm Expo 2025
Windform set to transform aerospace applications at Space-Comm Expo 2025

The Windform range of thermoplastic composites by 3D printing service provider CRP Technology is set to take center stage at Space-Comm Expo 2025, to be held at London ExCeL on March 11-12. Visitors to CRP Technology’s booth A48 will witness firsthand how high-performance, lightweight Windform composites, combined with state-of-the-art additive manufacturing techniques, are revolutionizing aerospace applications.

Discover the Power of Windform Composites in Aerospace

At Space-Comm Expo, Windform composites will be showcased through a selection of 3D-printed satellite and aerospace components, all produced using Selective Laser Sintering (SLS) by CRP Technology and CRP USA. These parts demonstrate the unparalleled strength, durability, and lightweight properties that make Windform ideal for mission-critical applications, such as small satellites, propulsion systems, and beyond.

Known for their exceptional mechanical strength, thermal and electrical insulation, and resistance to extreme environments, Windform composites are the material of choice for cutting-edge aerospace projects. The combination of Windform and the SLS 3D printing process allows for the production of complex components that can withstand the harsh conditions of space while maintaining performance and reliability.

One of the key advantages of Windform is its ability to consolidate multiple functional features into a single 3D-printed part, reducing the need for complex assemblies. This capability leads to lighter components, simplified production, and improved structural integrity, all of which enhance the overall system’s performance and reliability.

Moreover, many of Windform’s composites have passed rigorous outgassing tests, ensuring their suitability for space environments, where even the smallest release of gas could interfere with sensitive instruments and equipment.

Advancing Aerospace with 3D-Printed Windform Parts

The Windform family of thermoplastic composites has played a key role in advancing aerospace technologies through its use in high-performance parts and structures. CRP Technology and CRP USA’s collaborations with aerospace industry leaders have led to numerous successful projects, highlighting the versatility and reliability of Windform materials in space missions.

  • Satellite Deployers & Structural Components
    Windform composites have been widely used in the creation of lightweight, high-strength deployers and structural components for satellite systems. Notable projects include 3D-printed TuPOD, the first fully 3D-printed small satellite launched from the International Space Station, which also serves as a deployer for TubeSats. Another key project is the 3D-printed AlbaPod v2, a deployer that has successfully placed over 40 PocketQube satellites into orbit. These innovations showcase Windform thermoplastics' capabilities in supporting complex space missions and precise deployment systems. Both projects were realized using Windform XT 2.0, a carbon fiber-filled composite from the Windform range.

CRP Technology and CRP USA also contributed to the 3D-printed satellite OreSat-0 and LISA’s 3U Demonstrator CubeSat by producing lightweight structural frames, protective skeletal structures, and mounting brackets that provide mechanical support and system integration for advanced aerospace applications.

  • Propulsion & Thruster Systems
    Beyond structural components, Windform XT 2.0 has also been utilized in propulsion systems, with parts engineered to withstand the extreme conditions of space. For example, Windform XT 2.0-based, 3D-printed propulsion housings and nozzles are designed to endure high pressures and temperatures, ensuring both efficiency and durability. The Rampart 2U CubeSat MEMS Propulsion Unit exemplifies how Windform XT 2.0 enables lightweight, reliable propulsion solutions for aerospace applications.
  • Functional & Mission-Critical Aerospace Parts
    The full range of Windform composites offers the versatility needed to rapidly produce aerospace components that perform reliably in even the most extreme conditions. This includes vacuum-proof electronic housings, mission-critical mechanical parts, and outgassing-resistant components that meet stringent aerospace standards. With Windform, aerospace engineers can create robust, functional parts that are integral to the success of space missions.

Why Visit Windform at Space-Comm Expo 2025?

Space-Comm Expo 2025 offers aerospace professionals a unique opportunity to explore the transformative potential of Windform composites in the aerospace industry. With decades of experience in engineering and additive manufacturing, CRP Technology provides tailored solutions that optimize both the performance and cost-effectiveness of aerospace components.

Windform composites enable engineers to rapidly prototype and produce small-batch, high-performance parts, making them ideal for research and development, testing, and low-volume manufacturing in aerospace applications.

Additionally, CRP Technology will showcase the integration of vapor smoothing technology, a cutting-edge process that enhances the surface quality of Windform parts. This treatment improves the aesthetics, aerodynamics, and performance of aerospace components, making them even more suitable for demanding space environments.

Your Invitation to Explore Windform’s Aerospace Solutions

Space-Comm Expo 2025 is a must-attend event for anyone interested in exploring the future of space technology. Join us at booth A48 to discover how Windform composites and additive manufacturing are shaping the next generation of aerospace solutions. We look forward to meeting you at London ExCeL on March 11-12!

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