Windform FR2

Class of Material

Flame retardant glass fiber filled insulated material FAR 25.853 compliant

Technology

Selective Laser Sintering

FEATURES

Electrical insulation material
FAR 25.853 compliant
Flame retardant
Non-halogenated formulation
Smoke density test passed
UL 94 HB 1 mm and 3 mm rating

KEY VALUES

Density (20° C) 1,35 g/cc
HDT (1.82 Mpa) 122,60° C
Melting point 181,70° C
Tensile strength – X axis 44,36 MPa
Tensile modulus – X axis 4607,80 MPa
Hardness Shore D 78

APPLICATIONS

Aeronautic and Aerospace parts
Automotive: casings of electrical components, enclosure assemblies
Consumer goods: lighting, appliances

FEATURES

Electrical insulation material
FAR 25.853 compliant
Flame retardant
Non-halogenated formulation
Smoke density test passed
UL 94 HB 1 mm and 3 mm rating

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KEY VALUES

Density (20° C) 1,35 g/cc
HDT (1.82 Mpa) 122,60° C
Melting point 181,70° C
Tensile strength – X axis 44,36 MPa
Tensile modulus – X axis 4607,80 MPa
Hardness Shore D 78

Technical data sheet

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APPLICATIONS

Aeronautic and Aerospace parts
Automotive: casings of electrical components, enclosure assemblies
Consumer goods: lighting, appliances

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Technical Properties

Density: 1,35 g/cc

Colour:

OFF-WHITE

Thermal Properties Test Method SI Unit US Unit
Melting point ISO 11357 181,70° C 359.06° F
HDT, 1.82 Mpa ISO 75 Method A 122,60° C 252.68° F
Vicat 10N ISO 306 Method A50 178,00° C 352.40° F

Note: The material properties provided herein are for reference purposes only. Data was generated from the testing of parts produced with Windform FR2 material under optimal processing conditions. Actual values may vary significantly as they are affected by part geometry and process parameters. Material specifications are subject to change without notice.

Standard Technical Details for Accuracy versus Tolerance:
For parts up to 1 mm (0.039″), the standard tolerance is ± 0,070 mm (0.003″)
For parts up to 3 mm (0.118″), the standard tolerance is ± 0,125 mm (0.005″)
For parts up to 6 mm (0.236″), the standard tolerance is ± 0,150 mm (0.006″)
For parts over 6 mm (0.236″), refer to UNI EN ISO 286-2 JS14 class (linear tolerances).

3D printed battery cell holder
Pouch cell casings for Energica’s battery pack protoype

Technical specifications

Windform® FR2 is the Flame Retardant polyamide based material glass fiber filled from the TOP-LINE family of SLS composite materials created by CRP Technology.

Windform® FR2 is white coloured material. It is halogen free polyamide based material, not electrically conductive.

Windform® FR2 combines outstanding wear resistance to good temperature resistance. It allows for good detail resolution with smoother surface finish when compared to Windform® FR1.

It passed successfully the UL 94 HB 1 mm and 3 mm rating, the FAR 25.853 12-second vertical and 15-second horizontal flammability tests as well as the 45° Bunsen burner test and Smoke density test.

Applications

Owing to its flame-retardant quality and insulating properties, Windform® FR2 is suitable for Aircrafts and Aerospace applications, Automotive parts (casings of electrical and electronic components, housing and enclosure assemblies), Consumer goods (lighting, appliances) and in general for any parts requiring flame retardancy.

3D printed battery cell holder
Pouch cell casings for Energica’s battery pack protoype

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