Windform

Origins

25+ years of success and reliability offering a technological competitive gap

Windform® is renomated for its outstanding mechanical properties letting designers and engineers realize functional components for small production batches and limited editions with confidence and an eye ahead.
Windform® has been backing up all the organizations and manufacturers in the most advanced sectors.

Nowadays the range encompasses two lines:

Windform® TOP-LINE

for Selective Laser Sintering (SLS) technology

Windform® P-LINE

for High Speed Sintering (HSS) technology

Milestones

Windform. Form of the wind

Windform form of the wind

Windform family of high performance polyamide-based composite materials for Power Bed Fusion process / Laser Sintering were created in the late ‘90s by CRP Technology’s R&D department as result of the exploration of new technologies, processes and materials strong enough to withstand the severe and harsh wind tunnel requirements for F1 racing teams.
1996
Windform. Form of the wind
Rapid Casting

Rapid casting

Castform PS material was developed in cooperation with DTM Corp, for the creation of disposable patterns for Titanium Rapid Casting. The goal was to use rapid casting and the best available alloy (Ti-6Al4V) for very high-performance parts with very complicated shapes and geometries.

This represented a major step forwards in the design and product development by shortening the processes, improving the quality and reliability of the parts, to the point of manufacturing in 2000 the first Titanium rapid casting F1 gearbox.

1999
Rapid Casting
Leader in Motorsport

Leader in the Motorsport industry

These efforts brought a breakthrough in the Motorsport applications arena and to the creation of Windform PS, polystyrene based material, specifically developed for the production of complex investment casting patterns.
Leader in Motorsport
Rapid Prototyping

The evolution from Rapid Prototyping to Rapid Manufacturing

CRP Technology enabled SLS technology to make the big step forward: from Rapid Prototyping applications to Rapid Manufacturing. CRP Technology bridged the gap launching in 2004 Windform XT, the first Carbon fiber filled polymeric material, representing an unique technological achievement expressly for the creation of functional parts via laser sintering technology.

2004
Rapid Prototyping
The new formula of Windform XT 2.0 was empowered in mechanical properties, including +8% increase in tensile strength, +22% in tensile modulus, and a +46% increase in elongation at break.

Windform XT 2.0

feb 2011
The new formula of Windform XT 2.0 was empowered in mechanical properties, including +8% increase in tensile strength, +22% in tensile modulus, and a +46% increase in elongation at break.
The evolutionary new and improved substitute for WINDFORM GF (reinforced with glass and aluminium).

Windform GF 2.0

dec 2011
The evolutionary new and improved substitute for WINDFORM GF (reinforced with glass and aluminium).
Aerospace. Rocket Lab

Aerospace

Windform materials are strategical innovators into the Aerospace industry thanks to their increased design flexibility, high-mechanical performances, long lasting durability, resistance to UV, together with accuracy in complex and miniaturized parts realization.

They passed the severe outgassing tests of main Space agencies such as NASA (ASTM E-595-07 standard), ESA (TEC-QTE 7171, based on ECSS-Q-ST-70-02C).

CRP Technology pioneered new generation of space applications with the production of functional, space-ready components building up a considerable specialistic experience as provider of cutting edge solutions to best-in-class space leaders.

Aerospace. Rocket Lab
Composite polyamide based material reinforced with glass fibers, flexible and waterproof.

WINDFORM GT

feb 2012
Composite polyamide based material reinforced with glass fibers, flexible and waterproof.
Composite polyamide based material carbon filled with optimal mechanical properties and resistant to vibration.

WINDFORM SP

sep 2012
Composite polyamide based material carbon filled with optimal mechanical properties and resistant to vibration.
Polyamide based material with exceptional resistance to repeated bending and torsion.

WINDFORM FX BLACK

sep 2016
Polyamide based material with exceptional resistance to repeated bending and torsion.
The glass fiber reinforced material that is also not electrically conductive.

WINDFORM LX 3.0

jan 2017
The glass fiber reinforced material that is also not electrically conductive.
The first thermoplastic elastomer material within the Windform® family of materials.

WINDFORM RL

mar 2017
The first thermoplastic elastomer material within the Windform® family of materials.
Pushing technology to the limits

Pushing the technology to its limit

Using Windform materials for functional production-grade models, not just aesthetic ones, was the big challenge.

The R&D department was empowered with this scope. It started to work hard on the materials side, generating new Windform materials with utmost mechanical performances suited to accomplish the specific, extreme and evolving needs of the most demanding industries.

Pushing technology to the limits
Launch of Windform® P1, isotropic PA material. Followed by Windform® P2, glass fiber reinforced thermoplastic polyamide material.

Birth of Windform® P-LINE for HSS technology

2019
Launch of Windform® P1, isotropic PA material. Followed by Windform® P2, glass fiber reinforced thermoplastic polyamide material.
Windform FR1. Flame retardant

The launch of Flame retardant era

Launch of the first Flame Retardant material for AM carbon fiber reinforced (FR1) and FR2 Glass-fiber reinforced and insulate (FAR 25.853 compliant).
2020
Windform FR1. Flame retardant
New heavy-duty carbon fiber reinforced material.

Windform RS

jun 2021
New heavy-duty carbon fiber reinforced material.
Thee first injection molding material 100% recycled from unsintered Windform XT 2.0 powders for 3D printing

Windform XT 2.0 IMG for Injection Moulding

jun 2023
Thee first injection molding material 100% recycled from unsintered Windform XT 2.0 powders for 3D printing
The thermoplastic polyurethane (TPU) with elongation at break 400% superior

Windform TPU

oct 2023
The thermoplastic polyurethane (TPU) with elongation at break 400% superior
The new carbon fiber composite material boasts extraordinary lightness (owing to its low density) and rigidity

Windform SL

feb 2024
The new carbon fiber composite material boasts extraordinary lightness (owing to its low density) and rigidity

Windform and the CRP network

Windform composites were created by CRP Technology to maximize the potential of Selective Laser Sintering, and to provide both functional prototypes and products suitable to meet the needs of the most advanced industrial sectors.

Windform materials are being used with great success by CRP USA in the North American market and by CRP GULF in the GCC and UAE market.

As part of the CRP network, CRP Meccanica contributes with its expertise in high-precision CNC machining and mechanical finishing of Windform parts, ensuring tight tolerances and optimal performance for critical applications.